OIL ANALYSIS AND TRIBOLOGY

Deskripsi

To improve reliability of plant, many companies implement predictive maintenance program that using various technology to monitor machine health and eliminate at least reduce unplanned breakdown and extend MTBF of machine.

As vibration, oil analysis is important technology in monitoring critical machine. Gearbox and turbine are examples machines that more powerful if monitored using oil analysis technology.

Common problem that occurred are method and procedure of sampling oil, interpretation of oil analysis report and non integration of oil analysis report with other technology like vibration. This course explain how to good sample method, how to analyze data, interpret report and how to integrate oil analysis data with vibration to build comprehensive report.

This course is designed to help you prepare for the Machine Lubricant Analyst (MLA) certification. It covers foundational oil analysis information including oil sampling, lubricant health monitoring, contamination measurement and control, and wear debris monitoring.

Tujuan

This course is designed for participants in order to improve knowledge and skill in

Understanding if you are using the wrong oil
Squeeze maximum life out lubrication
Set optimum Oil analysis limit
Capable to take oil sampling with correct method and procedure
Have capability to analyze and building report

Materi

1. Introduction

The case for condition-monitoring

2. Lubricant Fundamentals

The History of oil
Functions of Lubricating Oil
Lubrication films
Mineral oil refining
Properties of Base Oil
viscosity and Classification
Oil Additives
Synthetic oils
Classification of oils
Performance Tests

3. Lubricant Performance Tests

Acid & Base Numbers
Pour & Flash Points
Specific & API Gravity
Seal compatibility
Color
Foaming, Dispersancy, Demulsibility,
Filterability
Rust & Corrosion
Oxidation & Thermal Stability
Tribological Testing

4. Lubricant Analysis

This module provides a detailed analysis of the methods utilized to detect Contamination, Fluid Degradation and Wear & Fatigue in lubricants.

Dirt
Rust & Corrosion
Glycol, Soot, Fuel
Nitration, Sulphation
Process Contaminants
Viscosity
Acid & Base Numbers
Fourier-Transform Infra-Red
Karl Fischer
Gas Chromatography
Particle Count
Elemental Analysis (ICP, AA, XRF)

5. Grease Fundamentals

Functions of Grease
Base oils, Additives and Soaps
Properties of Grease
Analysis of Grease for Predictive Maintenance

6. Program Management

Maintenance Strategies
The role of Oil Analysis
Setting Program Goals
Oil Sampling
Completing Sample Information
Reading Oil Analysis Sample Reports

PARTICIPANTS

All Maintenance Professionals
Reliability Engineers
Lubrication Engineers
Craftsmen and Millwrights
Equipment Operators
Operations & Maintenance Managers
Lubrication Technicians
Manufacturing and Industrial Engineers
Maintenance Supervisors
Vibration Instrument Specialists
Predictive Maintenance Technicians
Laboratory Analysts

Tempat

The Papandayan Hotel / The Jayakarta Suites, Boutique Hotel and spa

Instruktur

Ir. Janu Pardadi, MT

Expert in Mechanical, Manufacture Engineering, Internal Combustion Engine, Material Design, Tribology and Corrosions.

Biaya

Biaya pelatihan sebesar Rp 8.500.000/peserta Non residensial. Khusus untuk pengiriman 3 peserta dari perusahaan yang sama, biaya pendaftaran sebesar Rp.8.000.000

Fasilitas

Meeting room at Hotel *****
Module / Handout
Training Kit
2x Coffee Break & Lunch
Flashdisk berisi materi
Exclusive Gifts
Certificate
Transportation during training

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