PREVENTIVE & PREDICTIVE MAINTENANCE

PREVENTIVE & PREDICTIVE MAINTENANCE
Bandung | November 8-11, 2011 | IDR 8.250.000,-/ Person


OBJECTIVE

Preventive and predictive maintenance is a maintenance system which very reliable to prevent some sudden troubles or breakdown that may happened on factory’s tools/equipments. The sudden troubles are very potential things that caused a big loss in production process. The effects of this problem are some failure to achieve production target, the lack of personnel, unprepared spare parts, etc. Preventive and predictive maintenance application system starts from standard arranging, activity planning, realization supervising, and, as the finish line is, evaluating and analyzing the maintenance’s result.

WHo should attend?

This special course is designed for manager, supervisor, engineer, planer, foreman, and technician. Also, for those who are in operations, engineering and purchasing division and who would like to acquire an understanding of how the quality of the maintenance function affects their function.

What will the participant get?

After completing this course, participants will be able to:

  • Develop, implement and supervise the preventive and predictive maintenance program
  • Economize the time, money and company’s resources by using sophisticated technique and method in order to optimize the affectivity of maintenance.
  • Prevent the company’s equipment and tools from damage and make the machine’s living period longer.
  • Decrease the down time
  • Increase the profit

 

COURSE OUTLINE

Why Preventive & Predictive Maintenance

  • Apprising maintenance performance and effectiveness
  • Typical maintenance controls
  • Reactive maintenance
  • Anticipative maintenance
  • Ascertainment of equipment condition
  • The need for preventive maintenance
  • Why preventive maintenance
  • Preventive Predictive maintenance objectives
  • Preventive Predictive maintenance prerequisites
  • Preventive maintenance feasibility analysis
  • Policies
  • PM program functions
  • Cost impact
  • Saving potential

Developing the Preventive Predictive Maintenance Program

  • Assignment of organizational responsibilities typical maintenance functional assignments operational concepts
  • Equipment to be included
  • Equipment inventory sheet – examples
  • Equipment numbering concepts
  • The PM work order
  • Developing the inspection sheet
  • ECS rating sheet as cross reference
  • Sample of equipment components
  • Spare parts and material needs
  • Inspection sheet examples
  • Determining the frequency cycle
  • Frequency cycle examples
  • Scheduled frequency overview
  • Developing job safety practices – typical examples
  • Considering manual versus computerization
  • Predictive maintenance can determine maintenance requirement
  • Predictive maintenance and its applied techniques as part of the PM program
  • Vibration analysis
  • Wear particle analyzing
  • Thermography

IMPLEMENTATION OF PREVENTIVE MAINTENANCE PROGRAM

  • Job planning
  • The planning function
  • Planning, Service to do
  • Job planning prerequisite
  • Planners qualifications
  • Duties and responsibilities of planners
  • The hob package
  • Line supervisors qualifications
  • Planning permits Us, to forecast, communicate and measure
  • What job should be planned
  • Time required to perform work…labor content
  • Standard defined
  • Consistency of estimating
  • Estimating methods
  • Work backlog
  • Scheduling of maintenance work
  • PERT and CPM as scheduling tools
  • Loading of the PM work order
  • Load leveling
  • Weekly scheduling
  • Manpower requirements forecasting
  • Forecasting by crew
  • Forecasting by department
  • Weekly schedule – Computer and manual example
  • Training of personnel

CONTROLLING THE PREVENTIVE PREDICTIVE MAINTENANCE PROCESS

  • Preventive maintenance administration
  • Planned maintenance
  • Special tools and equipment
  • Service user coordination
  • Equipment availability
  • Service user notification – examples
  • Automotive notification – examples
  • Control reporting
  • What should be included
  • Schedule for supervisor
  • Schedule for supervisor service user
  • Overdue for maintenance and service user
  • Missed PM report for maintenance and service user
  • Complete PM’s
  • Summary report of all PM’s completed
  • Listing of all PM’s set-up in program
  • Planning and scheduling index example
  • Assurance of work performed
  • Conformance and auditing
  • Feedback evaluation/corrective action cycle

EXAMINING RESULTS

  • Effectiveness of the preventive maintenance program
  • Refining the PM program
  • 3Correlating preventive maintenance to breakdown maintenance
  • Measuring and appraising the PM program
  • Equipment history
  • Analyzing equipment failures
  • Some relevant maintenance control indices

APPLICATION EXERCISE

  • How to organize, develop and implement a successful preventive maintenance program summary
  • Adapting the PM concept at your location
  • Hands-on exercise

Course Leader:

This specially designed course will be conducted by DR. IR. Tri Yuswijayanto Zaenuri is an expert in Combustion Engine, Propulsion System and Fluidal Mechanic, who has a career in this engineering field for more than 15 years. He graduated from mechanical engineering, Institut Teknologi Bandung in 1987 and continued his study in Technische Universitaet Clausthal, Clausthal-Zellerfeld , Germany until he got the “Doktor Ingenier” (Dr.Ing) title in Tribology and Kinematics (Reibungstechnik und Maschinenkinetik) on 2000. He is the Head of Combustion Engine and Propulsion System Laboratory in Institut Teknologi Bandung. He is active in projects that arranged by the cooperation with educational institutions, government and private company.

General Information

Certificate of Appreciation

All attendees will receive a certificate of appreciation attesting to their participant in the training. This certificate will be providing in exchange for a completed training questionnaire.

Documentation

  • Quality training material kits will be on registration, additional papers, & handouts assignment by Our Partner.
  • Note-taking by participants is encourage. However, to ensure free and open discussions, no formal records will be kept.
  • Casual clothing is recommended. The training atmosphere is informal.

Facilities

  • Quality training material (hardcopy and softcopy)
  • Quality training kits included calculator, T-shirt or jacket, cap, ect.
  • Interactive presentation with discussion
  • Convenient training facilities with five star quality
  • Lunch per day
  • Morning and afternoon coffee / tea breaks for along the training
  • Certificate of Completion
  • Local drop and pick up for arrival and departure between airport to hotel.
  • Half day city tour at the end of training session following by dinner with entertainment  (Optional)
  • Exclusive flash disk.

Tuition Fee & Registration  Deadline

  • IDR 8.250.000,-/ Person
  • Registration deadline a weeks before training held

Minimum Participant

This training will be conducted if we receive registration letter from 3 (three) participants (Minimum)

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