PIPELINE DESIGN AND INTEGRITY ENGINEERING

PIPELINE DESIGN AND INTEGRITY ENGINEERING

 Hotel IBIS Malioboro, Yogyakarta | 17 – 21 Juni 2013 | Rp. 7.500.000 per peserta

 

 

Description

Piping and Pipeline Engineering: Design, Construction, Maintenance, Integrity, and Repair describes the fundamental steps to any successful piping and pipeline engineering project, whether it’s routine maintenance or a multi-million dollar project new. Explores the understanding of the qualitative details, calculations, and techniques are essential in supporting competent decisions. He pairs coverage of real-world practice with the technical principles that underlie the material, design, construction, inspection, testing, and maintenance.

Participants will understand the seven principles that will help establish a balance between production, cost, security and integrity of piping and piping systems.

Through this course participants learn about the coverage of codes and standards, design analysis, welding and inspection, corrosion mechanisms, fitness-for-service and failure analysis, and an overview of valve selection and application. It features the technical basis of piping and pipeline code design rules for normal operating conditions and occasional loads and addresses the basic principles of materials, design, fabrication, testing and corrosion, and its effect on the integrity of the system.

Objectives

1. The Participant will gain an in-depth knowledge of pipe and fitting material specifications, manufacturing, fabrication process and their influence on mechanical properties of strength and toughness, to help in material selection and failure analysis
2. Understand the technical background to the design formulas, and their application to the design of piping systems and pipelines. The course addresses rules of good practice in layout of piping systems for reliable operation
3. Practical understanding of piping and pipeline mode of failure, corrosion mechanisms, how to recognize them, classify them and resolve them
4. The participant will learn risk assessment for piping & pipeline i.e. probability of failure and their consequences if failures occur
5. The participant will be introduced to the latest techniques and research in piping and pipeline integrity to analyze a degraded condition due to either corrosion or mechanical damage.

 

Course Content

Introduction

• History of Pipeline Technology
• ASME Codes and Standards
• API Standards
• NACA, MSS-SP, PFI Standards
• Fundamentals of Maintenance and Integrity

Materials Selection

• Practical Aspects of Metallurgical Properties
• Chemistry and Material Test Reports
• Linepipe manufacturing
• Fabrication and Fittings specification
• Mechanical Properties: Strength and Toughness
• Material selection technique

Welding

• Overview of Pipe and Pipeline Welding Practice
• API 1104 and ASME IX Requirement
• Welding In-service: Challenge and Solutions

Strength Integrity for Sustained Loads

• Operating and Design Pressure
• How to Establish the System Design Pressure
• Introduction to Pressure Relief Valves
• Pipe and Pipeline Sizing Formula with Applications
• Rules of Good Practice in layout
• Pump and Compressor Piping
• How to Support a piping System
• Review of Support Types and their Application
• Lesson learned from Poor Support Practices
• Temperature Effects
• Flexibility Layout Analysis
• Temperature Transients and Fatigue Damage
• Vibration In Service
• Mechanical and Hydraulic Induced Vibration in Piping
• How to Measure Analyze Resolve Vibration

Strength Integrity for Occasional Loads

• Pressure Transients
• Recognizing and Solving Liquid Hammer
• Pump Station Transients
• Study of Pipeline Failures Due to Transient
• Two-Phase Liquid -Vapor Transients
• Two-Phase Liquid-Gas Transients
• Gas Discharge Transients
• Buried Pipe
• Soil Loads
• Surface Loads
• Expansion of Buried Pipe
• Soil settlement
• Pipeline Failures
• Study Case Histories
• Understanding Why Failures Occur and How to Avoid Them

Corrosion Assessment and Protection

• Introduction to Practical Corrosion
• Classification of Corrosion Mechanisms
• General Wall Thinning
• Local Corrosion: Galvanic Effects
• Crevice Corrosion
• Pitting Corrosion
• Environmental Effects
• Hydrogen and H2S Effects
• Microbiological Corrosion
• Corrosion Protection
• Cathodic Protection Overview

Corrosion Assessment and Protection

• Introduction to Practical Corrosion
• Classification of Corrosion Mechanisms
• General Wall Thinning
• Local Corrosion: Galvanic Effects
• Crevice Corrosion
• Pitting Corrosion
• Environmental Effects
• Hydrogen and H2S Effects
• Microbiological Corrosion
• Corrosion Protection
• Cathodic Protection

Risk Assessment Overview

• Introduction to risk assessment
• Risk Criteria
• Probability of failure
• Third party damage
• Corrosion aspects
• Design aspects
• Incorrect operation
• Consequence of failure
• Product hazard
• Spill assessment
• Dispersion calculation
• Receptors
• Risk Representation

Maintenance & repair

• Flange and Mechanical Joints
• Overview of Different Types of Flanges and Application
• Causes of Flange Leaks and How to Resolve
• Case Study of Flange Failure
• Assembly of Flange Joints and Leak Tightness
• Pressure and Leak Testing
• The Difference Between Leak Testing and Pressure Testing
• Review of Difference Testing Techniques
• The Purpose of Hydro test
• How to Conduct a Hydro test
• Pipeline and Piping Systems Testing
• Pneumatic Testing
• Repair Techniques
• The New ASME Repair Standards
• The Fundamentals of Repair package
• Pipe and Component Replacement
• Grinding and welding
• Welded Sleeve: Type A and B

 

Participans

Plant engineers in mechanical reliability programs, structure engineer, plant inspectors, central engineering staff, and consultants for refining and petrochemicals. Piping & Pipeline Integrity Management System with ASME CODES STANDARDS can also be beneficial for the pulp, paper, fossil fuel utility, and other industries that use and maintain the piping and pipeline integrity system.

 

Instructor

Joko Waluyo,S.T,M.T

 

Instructor

• Presentation
• Sharing and discussion
• Games / simulation
• Evaluation

 

Time and Venue

• Tanggal :17-21 Juni 2013
• Pukul     : 08.00 – 16.00 WIB
• Tempat  : Hotel IBIS Malioboro Yogyakarta

 

Course Fee

• Rp. 7.500.000 per peserta (Non Residential),
• minimal pendaftaran untuk 3 peserta.

 

Facilities

Meeting room, Module / Handout, Softcopy Materi,Training Kit, Souvenir & Certificate,Airport/railway Pickup

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